Industrial IoT automation solutions for Labours- Updated strategies

Industries IoT automation solutions revolutionize industries that you can’t imagine. Construction companies, for instance, are investing in construction site automation to satisfy their customers’ growing demands.

They use automated and IoT-connected equipment to accelerate project delivery while ensuring cost efficiency. Furthermore, the related job sites provide the highest safety level, reducing stress on workers.

Simple and risky tasks can be accomplished with automated equipment that allows skilled workers to focus on more challenging tasks. Here are a few examples of how IoT helps combat labour shortages in the construction sector:

1. Construction robotics are changing the fieldwork

Robots perform repetitive tasks such as painting, bricklaying, and loading raw materials so that skilled workers can perform tasks that require more knowledge. They also carry out dangerous tasks like demolition to minimize the risk of injuries to workers on the job.

Autonomous vehicles can also be found on construction sites to move large loads for excavation or bulldozing. They are independent and operate without a driver’s assistance and save money and time. In addition, intelligent robots with built-in technology for image processing can perform inspections of the site.

They have sensors or automatic devices. They can detect problems at the site. This reduces the cost of rework and permits builders to take corrective actions when needed.

2. Cloud systems for construction sites

Sync and secure deployment allow engineers and architects to collaborate on the same project from various locations. In addition, it’s based on cloud computing, enabling remote project management by multiple teams.

The system is constantly designing and creating teams on the same page to check and suggest improvements in one document.

Cloud systems also allow users to access necessary information while on the move via mobile devices. As a result, delays and problems with projects are easily tracked and solved by teams in the appropriate sections.

3. NEC envisages IoT options for fieldwork

The National Electrical Code suggests the introduction of IoT and AR (AR) for construction site construction. They consider it the potential solution to the issue of labour shortages in the construction industry. In addition, using IoT-connected devices can increase the efficiency of workers.

Supervisors can use smart devices to monitor their employees and send the workers instructions in real time. In addition, “Sync & Secure” can enhance the level of visualization on the work site and permit remote monitoring.

It also tracks vital information about each employee for the management of health. For instance, it records biometric data such as the worker’s position; calories burned as well as heart rate and temperature to monitor that employees are in good shape on the job.

NEC also provides an image recognition system that automatically detects flaws and guarantees high-precision delivery of projects. In addition, equipment fitted by IoT automation solutions or IoT technology aids new hires and less experienced employees in identifying mistakes and work processes that are not completed.

Face recognition technology can help solve the problem of uninsured workers that enter construction sites. The system tracks and detects those not enrolled in social insurance and then alerts the supervisors.

NEC utilizes cloud technologies to keep collected information and make it accessible to manage remotely.

4: Enablement of smart websites

Smart equipment can improve the efficiency of workers on site and help handle the issue of labor shortages. Robots can perform risky tasks like lifting large loads, examining equipment on high levels, and performing demolition work.

There are two advantages to IoT automation solutions, for example, tasks.

• First, it protects against risk and guarantees the safety of workers.
• The second job is completed quickly and efficiently.

Drones images, image analytics, and noise detection technology can be used to conduct maintenance and control of pumping lines, sewers, and other equipment on the construction site.

Real-world examples of IoT automation solutions for construction

IoT sensors and devices in this field are gathering and storing data from job sites effectively and cost-effectively. Here are two examples of real-world applications of IoT devices:

1. RFID tags are utilized in Cat Detect for Personnel from Caterpillar. Personal safety equipment (PPE) that they use for their employees incorporates RFID tags that allow the equipment to identify the employees. The operators are informed that a worker is present to prevent any injuries. Their clothing is also fitted with Moisture Wicking to ensure they are not excessively heated.
2. NEC has developed drones to assist in the inspection of bridges and tunnels. The drones they have are equipped with noise-detection sensors and hammers. The microphones record hammering sounds that the inspector evaluates. Certain drones also have cameras to allow for more precise inspections when required.

 

Strategies of IoT automation solutions

Industrial IoT Use Cases

One of the best use cases of the industrial Internet of Things has been the process of automation across many industries.

With the help of smart sensor networks that can connect through cloud computing systems, industries have been able to automate a number of their crucial processes and achieve a higher level of Productivity and efficiency.

It has provided better control of the process and has significantly decreased the number of people required to get the job done.

Restaurants have been using process automation to get rid of food waste. However, with the ongoing developments in IoT automation solutions or IoT technology, the evolution of traditional industries will become inevitable.

Predictive Maintenance

To run effective predictive maintenance, you will require the processing of large amounts of data and have to run sophisticated algorithms on it. This cannot be implemented within SCADA.

Therefore, an IoT automation solutions that can store terabytes of data and can still run the required machine learning algorithms was introduced on several computers to keep a tab on the progress and have prior knowledge of industrial equipment failing.

A robust IoT-based predictive maintenance ecosystem has become essential for modern industries. The architecture consists of field gateways, a cloud gateway, a streaming data processor, a data lake, and machine learning algorithms.

Improved efficiency and Productivity

Data gathered by various IoT devices can help businesses increase their efficiencies in multiple areas, like delivery routes and manufacturing line processes. This helps to complete tasks more quickly, effectively, and cost-effectively. In addition, thanks to IoT automation solutions, businesses can now reduce employee workloads, increasing the potential for automation by reducing personnel levels and improving Productivity.

In addition, the addition to integration of Industrial IoT automation solutions has also revolutionized the manufacturing industry by enabling automated manufacturing processes using stored data. Companies have already begun using IoT automation solutions services to monitor machine performance, reduce bottlenecks in performance, collect data to monitor machine performance, and generate notifications whenever the equipment requires service. This helps to run the equipment more efficiently, resulting in better performance and fewer operating expenses.

The Creation of Smart Factories

By implementing IoT  automation solutions, businesses can incorporate a digitally connected ecosystem into their working environment, transforming conventional factories into smart machines, staff, and big data analytics. Additionally, IIoT helps you collect and analyze the data and can assist in learning from past experiences. A smart factory can interpret the information from the data and then forecast the future of patterns or events. This is how companies can implement intelligent manufacturing workflows and crucial automated processes.

Additionally, factories can use IIoT throughout their operations to measure the quantity of waste they’ve produced or obtain crucial information about energy consumption or water usage. The data can be tracked via web-based dashboards. Another example of IoT automation solutions is industrial robots, which monitor the machinery, other industrial equipment, and pumps or compressors. This prevents disruptions and improves the quality of the product.

Asset Tracking

Asset management and tracking have become much easier and more efficient as IoT-based digital asset tracking can now connect different components of the business chain and create an integrated strategic system.

We are discussing connecting multiple stakeholders, processes, workforce, and assets to a single digital IoT-driven system that provides a unified view of a process now backed by compelling data analytics.

Industrial IoT can be added to your traditional solutions to make them more intelligent and get automated workflows, real-time alerts, dynamic edge control of assets, cross-domain analytics, real-time visibility, and more.

Fleet Management

IoT-enabled solutions have revolutionized fleet management by making the process more environment-friendly. In addition, an IoT automation solutions can help monitor carbon emissions and the fleet’s service condition.

Industries can build sensors-equipped fleets that send automated signals and warning alerts like system failure, low battery, engine temperature or maintenance, and more. IoT-based solutions can also regulate driver behaviour, resulting in improved fuel efficiency.

The fleet manager can monitor all such data and get actionable insights. IoT automation solutions allow managers to implement changes and make data-backed decisions.

Facilitating Omnichannel Services

Nowadays, companies are integrating the omnichannel approach to sales to improve the purchasing process’s efficiency. In addition, businesses are beginning to use this technology to enhance the customer experience in many ways and their method of interaction.

Thanks to the integration of sensors in various connected devices, businesses can now gain the ability to improve their operational processes, service levels, or status to provide support when the customer requests it. For example, organizations have begun using IoT automation solutions and have high-definition optical sensors in their warehouses. The shelves show the item’s price and provide details of the current stock levels with the systems.

Datasets to Identify References to Transform Sensor Data

The data produced from sensors and devices can only be relevant when the appropriate context is used. The context is typically derived from data sources that have historical trends, aggregated data, and look-up tables. For example, suppose an automobile connected to the internet transmits its data for the location, such as its latitude and longitude. In that case, the area must be located in the closest city using an approved service centre. In this example, the existing database of customer service centres serves as a reference to collect and use the GPS data. To set the ideal temperature for HVAC systems, the system must find the weather data supplied by a third party. Architects and Data Scientists need to analyze the gaps in the data sets to add other reference data.

A Secure IoT Platform

For security reasons, data must be secured and compressed before being sent to the cloud to process. In addition, since a lot of data is being created in real-time, governance strategies should be developed and implemented to limit access to specific devices and protect against hacking by external systems. The organization’s policies will establish who controls what data and, if something goes wrong, who or what is accountable. 

Technologies in Industrial IoT

Sensor data is what industries need to get important insights into their processes. This makes the hardware containing the sensors a crucial component of the IIoT system.

Many front-end and control devices are installed to capture critical process-related data and analyze it in real time. Therefore, the devices must be reliable and of very high quality so that the stream of data captured is consistent and accurate.

Some of the traditional industries already have devices that collect data for them. Therefore, it will be easier for them to develop their process and make it IIoT-enabled.

However, if your data collection process isn’t there in the first place, you will have an opportunity to install a modern set of tools for your industry. It’s quite a win-win situation for you because your process has to evolve some or other day. So, why not now?

Industrial IoT automation solutions rely heavily on wireless technologies to transmit and receive commands from the cloud. So you have Wi-Fi, Bluetooth, mesh networks, cellular networks, and what not to choose from.

Before going forward with technology, you should pen down your requirements. Different connectivity technologies have different ranges and capacities. Moreover, it’s not just about wireless connectivity. Many industries have also established IoT devices and connected them through wired systems.

If your setup allows for a wired connection, you should go for it, as it will save a lot of money and provide even better reliability.

Summing up

Once your setup is complete, you can focus on the data analytics part, for which you will have software that can analyze the collected and transmitted data. All the data and command management happens with the help of real-time task management and data visualization.

The time is right for construction firms to develop and develop a digital strategy that includes IoT automation solutions. Sync & Secure project managers can collaborate effectively, and customers can experience an immersive experience when they visit their projects. And, as you can see, where there is demand, there’s demand. So if you’re trying to develop an IoT platform or software to manage projects for your construction company, look at secure and sync. Our team of experts who have created a variety of solutions for your specific industry.